Trail Bike Review: KTM 450 EXC
Who are you?
Greg Villalobos
What TRF group do you belong to?
Where do you ride?
Mostly Northumbria and Cumbria
What bike are you reviewing?
KTM 450EXC 2012
no-repeat;center top;;

https://trail.trf.org.uk/wp-content/uploads/2018/02/KTM-450-EXC-01.jpg
The 450 in its current ADV trim
fadeIn
Good
What are the bikes good points?
I got my 450 in 2012. It was my first ever enduro bike and I had no clue as to what I was buying. It was a complete impulse purchase. I’d never even sat on one, which was a revelation as I’m a little on the short side!
All my trail riding hours are logged on this bike, currently almost 400 hours. Once I’d learned how to fall off, and then how to get better at not falling off, I began to realise that the 450 made a fantastic trail riding bike. Here’s why:
- I will always be the limiting factor on the bike. If it can’t do something it’s because of me not the bike. The bike is massively capable
- It’s strong. It’s made of plastic. It’s designed to be dropped and picked up. The plastics may look scruffy but the bike itself has survived everything I have thrown at it.
- Replacement parts are super easy to get hold of.
- It’s easy to work on and service. Owning this bike turned me into a KTM mechanic (up to a point). I really enjoyed fleshing out my tool kit and learning about how to service and look after it.
- It’s light which makes a difference when you are picking it up a lot.
- It’s good on the road. The 450 will happily eat up the road miles without feeling that you’re over gunning the engine. So far my valves haven’t needed adjusted which tells me I’m never really over stressing the engine.
- It can be turned into an ADV bike – see below.
no-repeat;center top;;

https://trail.trf.org.uk/wp-content/uploads/2018/02/KTM-450-EXC-04.jpg
Back in the day looking fresh with new plastics and home made go faster stripes
Bad
What are the bikes bad points?
These are really down to the service intervals as well as the height for shorter riders. Plus it’s quite unrefined so you certainly feel like you are on a motorbike and never get a sensation of ‘cruising along’, you’re always rattling.
- The manual says service every 15 hours. That’s oil and filter change and inspection of the various components. The first two years I stuck to this religiously, but now I have extended this to 30 hours. In terms of money that’s about £11 in oil and £5 on oil filter. If you are riding it every weekend then this will add up. However, I normally get out about once per month which equates to 5 – 10 hours so in reality it’s about 3 or 4 services over the year which I can live with.
- It’s true what they say, the side stand is completely pants. It will break.
- The vibration on the road from the front wheel can be really off putting. I’ve found that taking the rim lock out has helped a lot.
- The lack ok an ignition key always plays on my mind when I pop into a cafe.
- The front headlight is terrible.
- It’s tall. For a short guy. But it’s pretty drop proof so forgiving for the first year or so till you figure it out.
- My kill switch has broken three times. I rarely use it now and just stall the bike when I need to cut the engine.
no-repeat;center top;;

https://trail.trf.org.uk/wp-content/uploads/2018/02/KTM-450-EXC-03.jpg
The very idea of dismantling my bike would have terrified me in the past!
fadeIn

https://trail.trf.org.uk/wp-content/uploads/2018/02/KTM-450-EXC-05.jpg
It will fit in a VW Caddy, just!
fadeIn
Mods
What modifications have you made?
I’m currently in the process of turning the 450 into an ADV bike for an upcoming TET trip. Largely inspired by Rolling Hobo 500 EXC. The list of noteworthy mods are:
- A lowering kit by http://terra-x.com.au/
- Vision X Solstice LED lights (these are wired to high and low beam and replace my crappy stock headlight)
- 15litre Acerbic tank which gives me about 200 mile range but does add a fair bit of weight
- Kriega US 10 bag on the front for tools
- Pivot Pegs which are OK but I still like the firm feel of the stock pegs
- Garmin Montana 600 GPS on Ram Mount Kit
- Cheapo fake leather seat covering to repair a big rip in the original low seat
- A mixture of luggage depending on what I’m doing (Giant Loop Mojave, Mosko Moto Reckless 40, Old army panniers)
no-repeat;center top;;
Vid
no-repeat;center top;;
Ride
What is it like to own and ride on green roads?
Owning the 450 quite literally changed my life. I moved to Northumberland without knowing anyone, bought the bike, joined the TRF and made a ton of new friends. It’s also become a tool for work as I work for the TRF and Adventure Spec.
At first I was in the garage a LOT, learning how to maintain it. This was fun. Now I have a young family so I have less time to ride and tinker so some of that servicing time is less than ideal these days. I considered swapping it for a fully fledged adventure bike, but then I realised that at this point in my life I don’t have the time to ride round the world. It’s always a bit of a compromise. The bike is brilliant for green roads, if that means I need to put up with a little discomfort and effort for the occasional long trip then so be it. I’d rather it this way round than having a big ADV bike that is going to be a pig on the trails which is where it will spend most of its time. Of course having one of each would be an answer, but then I’d just have an expensive bike sitting there not getting used which doesn’t really fit my values right now.
The 450 is billed as a bit of a monster, and I’m sure it is in the right hands, but for me it’s been a tame bike that I’ve tickled down our green roads. It looks more ADV than enduro now and that’s just fine for me.
no-repeat;center top;;
What is the perfect bike for trail riding? Find out HERE
https://trail.trf.org.uk/green-road-resources/what-is-the-perfect-bike-for-trail-riding/
center
icon-plus-circled
left
green
white
4
What does it take to keep on the move when your bike throws a mechanical in the middle of nowhere? That breakdown recovery card might be OK if you’re near an easy access road, but what if you’re half way up a mountain?
Trail riders are pretty handy with a spanner and clutch of cable ties. Here’s what four TRF members carry in their tool rolls. What’s in yours and do you know how to use it?
no-repeat;center top;;
50
dots
default
James Higgs – Honda CRF 250L
James Higgs – Honda CRF 250L
center
no-repeat;center top;;

Tools to remove
Tools to remove my wheels, spark plug, seat and plastics
Motion Pro trail tool with additional sockets
Spare gear lever
Jump leads
Four way socket spanner
Gripseal bags to for my wallet & phone
Bahco Laplander folding saw
DID 520 VX2 split link
Spare phone battery
Balaclava
Anti-inflammatory tablets
TRF membership card, breakdown card & credit card
Wire saw
Folding multi-tool with pliers
Mints
Not shown:
Cash
Laminated list of important phone numbers
Phone with secondary GPS (ViewRanger)
no-repeat;center top;;
50
dots
default
Jon Lawton – Suzuki DRZ 400s
Jon Lawton – Suzuki DRZ 400s
center
no-repeat;center top;;

Tools to remove
Inner tubes front and rear
Tyre levers
Wheel spanner
Assorted spanners for bike
Spark plug tool
Spark plug
Allen key multi tool
Leather man
Chain split link
Philips and flat head screwdriver
Cable ties
Tape
Gloves
First aid kit
Pump
Rag
no-repeat;center top;;
50
dots
default
Greg Villalobos – KTM 450EXC
Greg Villalobos – KTM 450EXC
center
no-repeat;center top;;

Kriega US5
Kriega US 5 Tail Pack
Motion Pro Chain Breaker
Motion Pro Trail Tool
Motion Pro Tyre Levers combo spanners
Pump
Spanners that fit my bike’s bolts
Small Molegrip
Spark Plug removal tool
Spare Spark Plug
Spare wheel bearings + seals
Zip ties
Gorilla Tape
Giant Loop Pronghorn Straps
Spare chain split link
Spoke tool
Tyre patches
Spare 21″ front tyre
Leatherman
First Aid Kit
no-repeat;center top;;
50
dots
default
Noel Thom – Honda XR650L
Noel Thom – Honda XR650L
center
no-repeat;center top;;

Kriega US5
Spanner’s 8mm-19mm
Dual screw driver(flat/pozi)
Cable ties
Spark plug/plug spanner
Allen keys
Various spindle spanner’s inc. spanner/levers
19” tube
Puncture kit
Pump
Nuts/bolts
Insulation tape (in my van not the photo)
Fuses
Loctite
Small grease tubes
NOTES:
I’ve never had a chain break in thirty six years (I keep a nice chain) so don’t bother with chain breaker stuff.
I carry the 19” because it fits front and back.
no-repeat;center top;;
50
dots
default
Agree?
Agree? Disagree? What did they leave out? What didn’t they need? No two toolkits are the same. What’s in yours?
no-repeat;center top;;