Trail Bike Review: KTM 450 EXC

Who are you?

Greg Villalobos

What TRF group do you belong to?

Northumbria TRF

Where do you ride?

Mostly Northumbria and Cumbria

What bike are you reviewing?

KTM 450EXC 2012

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The 450 in its current ADV trim

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Good

What are the bikes good points?

I got my 450 in 2012. It was my first ever enduro bike and I had no clue as to what I was buying. It was a complete impulse purchase. I’d never even sat on one, which was a revelation as I’m a little on the short side!

All my trail riding hours are logged on this bike, currently almost 400 hours. Once I’d learned how to fall off, and then how to get better at not falling off, I began to realise that the 450 made a fantastic trail riding bike. Here’s why:

  • I will always be the limiting factor on the bike. If it can’t do something it’s because of me not the bike. The bike is massively capable
  • It’s strong. It’s made of plastic. It’s designed to be dropped and picked up. The plastics may look scruffy but the bike itself has survived everything I have thrown at it.
  • Replacement parts are super easy to get hold of.
  • It’s easy to work on and service. Owning this bike turned me into a KTM mechanic (up to a point). I really enjoyed fleshing out my tool kit and learning about how to service and look after it.
  • It’s light which makes a difference when you are picking it up a lot.
  • It’s good on the road. The 450 will happily eat up the road miles without feeling that you’re over gunning the engine. So far my valves haven’t needed adjusted which tells me I’m never really over stressing the engine.
  • It can be turned into an ADV bike – see below.

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Back in the day looking fresh with new plastics and home made go faster stripes

Bad

What are the bikes bad points?

These are really down to the service intervals as well as the height for shorter riders. Plus it’s quite unrefined so you certainly feel like you are on a motorbike and never get a sensation of ‘cruising along’, you’re always rattling.

  • The manual says service every 15 hours. That’s oil and filter change and inspection of the various components. The first two years I stuck to this religiously, but now I have extended this to 30 hours. In terms of money that’s about £11 in oil and £5 on oil filter. If you are riding it every weekend then this will add up. However, I normally get out about once per month which equates to 5 – 10 hours so in reality it’s about 3 or 4 services over the year which I can live with.
  • It’s true what they say, the side stand is completely pants. It will break.
  • The vibration on the road from the front wheel can be really off putting. I’ve found that taking the rim lock out has helped a lot.
  • The lack ok an ignition key always plays on my mind when I pop into a cafe.
  • The front headlight is terrible.
  • It’s tall. For a short guy. But it’s pretty drop proof so forgiving for the first year or so till you figure it out.
  • My kill switch has broken three times. I rarely use it now and just stall the bike when I need to cut the engine.

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The very idea of dismantling my bike would have terrified me in the past!

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KTM-450-EXC-05

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It will fit in a VW Caddy, just!

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Mods

What modifications have you made?

I’m currently in the process of turning the 450 into an ADV bike for an upcoming TET trip. Largely inspired by Rolling Hobo 500 EXC. The list of noteworthy mods are:

  • A lowering kit by http://terra-x.com.au/
  • Vision X Solstice LED lights (these are wired to high and low beam and replace my crappy stock headlight)
  • 15litre Acerbic tank which gives me about 200 mile range but does add a fair bit of weight
  • Kriega US 10 bag on the front for tools
  • Pivot Pegs which are OK but I still like the firm feel of the stock pegs
  • Garmin Montana 600 GPS on Ram Mount Kit
  • Cheapo fake leather seat covering to repair a big rip in the original low seat
  • A mixture of luggage depending on what I’m doing (Giant Loop Mojave, Mosko Moto Reckless 40, Old army panniers)

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Ride

What is it like to own and ride on green roads?

Owning the 450 quite literally changed my life. I moved to Northumberland without knowing anyone, bought the bike, joined the TRF and made a ton of new friends. It’s also become a tool for work as I work for the TRF and Adventure Spec.

At first I was in the garage a LOT, learning how to maintain it. This was fun. Now I have a young family so I have less time to ride and tinker so some of that servicing time is less than ideal these days. I considered swapping it for a fully fledged adventure bike, but then I realised that at this point in my life I don’t have the time to ride round the world. It’s always a bit of a compromise. The bike is brilliant for green roads, if that means I need to put up with a little discomfort and effort for the occasional long trip then so be it. I’d rather it this way round than having a big ADV bike that is going to be a pig on the trails which is where it will spend most of its time. Of course having one of each would be an answer, but then I’d just have an expensive bike sitting there not getting used which doesn’t really fit my values right now.

The 450 is billed as a bit of a monster, and I’m sure it is in the right hands, but for me it’s been a tame bike that I’ve tickled down our green roads. It looks more ADV than enduro now and that’s just fine for me.

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What is the perfect bike for trail riding? Find out HERE

https://trail.trf.org.uk/green-road-resources/what-is-the-perfect-bike-for-trail-riding/

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What does it take to keep on the move when your bike throws a mechanical in the middle of nowhere? That breakdown recovery card might be OK if you’re near an easy access road, but what if you’re half way up a mountain?

Trail riders are pretty handy with a spanner and clutch of cable ties. Here’s what four TRF members carry in their tool rolls. What’s in yours and do you know how to use it?

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James Higgs – Honda CRF 250L

James Higgs – Honda CRF 250L

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Tools to remove

Tools to remove my wheels, spark plug, seat and plastics

Motion Pro trail tool with additional sockets

Spare gear lever

Jump leads

Four way socket spanner

Gripseal bags to for my wallet & phone

Bahco Laplander folding saw

DID 520 VX2 split link

Spare phone battery

Balaclava

Anti-inflammatory tablets

TRF membership card, breakdown card & credit card

Wire saw

Folding multi-tool with pliers

Mints

Not shown:

Cash

Laminated list of important phone numbers

Phone with secondary GPS (ViewRanger)

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Jon Lawton – Suzuki DRZ 400s

Jon Lawton – Suzuki DRZ 400s

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Tools to remove

Inner tubes front and rear

Tyre levers

Wheel spanner

Assorted spanners for bike

Spark plug tool

Spark plug

Allen key multi tool

Leather man

Chain split link

Philips and flat head screwdriver

Cable ties

Tape

Gloves

First aid kit

Pump

Rag

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Greg Villalobos – KTM 450EXC

Greg Villalobos – KTM 450EXC

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Kriega US5

Kriega US 5 Tail Pack

Motion Pro Chain Breaker

Motion Pro Trail Tool

Motion Pro Tyre Levers combo spanners

Pump

Spanners that fit my bike’s bolts

Small Molegrip

Spark Plug removal tool

Spare Spark Plug

Spare wheel bearings + seals

Zip ties

Gorilla Tape

Giant Loop Pronghorn Straps

Spare chain split link

Spoke tool

Tyre patches

Spare 21″ front tyre

Leatherman

First Aid Kit

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Noel Thom – Honda XR650L

Noel Thom – Honda XR650L

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Kriega US5

Spanner’s 8mm-19mm

Dual screw driver(flat/pozi)

Cable ties

Spark plug/plug spanner

Allen keys

Various spindle spanner’s inc. spanner/levers

19” tube

Puncture kit

Pump

Nuts/bolts

Insulation tape (in my van not the photo)

Fuses

Loctite

Small grease tubes

NOTES:

I’ve never had a chain break in thirty six years (I keep a nice chain) so don’t bother with chain breaker stuff.

I carry the 19” because it fits front and back.

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Agree?

Agree? Disagree? What did they leave out? What didn’t they need? No two toolkits are the same. What’s in yours?

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